Versatility and Precision
The Traypacker takes products at full oven capacity via supply cooling conveyors, guides them into multiple lanes, accumulates and indexes them, place them into groups (slugs) of a predetermined count, and drops them into a tray which is positioned precisely by the system. Speeds up to 300 rows per minute are achieved with this process. Various types of cookies can be processed including wire-cut, rotary molded, enrobed, and sandwiched items.
A special endless conveyor belt with many features to unscramble, receive the product, place it into lanes, accumulate the product appropriately and synchronize it into the Rotodex Indexing device to be registered and prepared for other functions in the machine. Products can be aligned and spaced as required with easy changeover of custom made parts.
Collating and Dump Sections
This section receives the cookies from the Rotodex and forms groups (slugs) of a predetermined count by a state-of-the-art mechanism with an insertion device in conjunction with the back plate, which continues to move outward pushing the slug into a position ready to drop. At a programable time, the hinges move into an open position, thereby, allowing the products as a unit to drop into the trays below.
Delivery of the filled trays is presented to the downstream conveyors for further processing. The tray conveyor is a flighted servo driven conveyor used to precisely index trays underneath the drop section of the collating dump section. The unfilled trays can be delivered to another flighted conveyor through an automatic denester.
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AUTOMATE YOUR PRODUCTION LINE
Ready to replace or upgrade your existing tray packaging line? Send us your product specs and tray specifications by filling our inquiry form and we will get back with you. The MBD Traypacker’s proven realibility is guarateed to perform!