flexible and reliable packaging
The Place Packer takes a full flow of product directly from a continuous cooling tunnel or supply conveyor, orienting individual products, indexing, collating and placing stacks of predetermined counts of products into a plastic or paper tray. Various types of cookies can be processed including wire-cut, rotary molded, enrobed, sandwiched items, and much more.
A special endless conveyor belt with many features to unscramble, receive the product, place it into lanes, accumulate the product appropriately and synchronize it into the Rotodex Indexing device to be registered and prepared for other functions in the machine. Products can be aligned and spaced as required with easy changeover of custom made parts.
Stacking and Collator Sections
Once the cookies leave the Rotodex indexing device, they are conveyed into the Vacuum pick-up station. This station utilizes a Vacuum manifold bar to pick up complete rows of cookies from the infeed conveyor and deliver them into the collator station. The collator stages cookies in a stack formation per a pre-determined stack count. Once the proper number of cookies are stacked, the collator bottom section is hinged open to dump the cookies into the trays below.
Delivery of the filled trays is presented to the downstream conveyors for further processing. A special conveyor is provided with cleated conveyor belting. These cleats position the tray in relationship to the collator lane position. This conveyor is Servo controlled and positioned underneath the collator section. It runs in an intermittent fashion indexing the proper number of trays per each machine cycle. The unfilled trays can be delivered to another flighted conveyor through an automatic denester.
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